Capabilities
Unmatched Expertise in Coatings and Fabrication Since 1955
Where Industry Leaders Go for Excellence
Since 1955, Mueller Coatings has been at the forefront of vacuum metalizing, spray coating, and custom fabrication, serving industry leaders such as Johnson & Johnson, Procter & Gamble, and Raytheon. Our commitment to quality, innovation, and precision ensures every project exceeds expectations.
A Full-Capacity, Turnkey Partner
At Mueller Coatings, we pride ourselves on being a full-service solutions provider. Our 65,000-square-foot, climate-controlled facility in East Bridgewater, Massachusetts, is equipped to handle everything from prototype development to large-scale production. With certifications such as ISO 9001:2015, AS 9100D, ITAR, and ISO 13485:2016, we guarantee compliance with the highest industry standards.
Comprehensive Capabilities
Full Metal and Machine Shop
Our fully equipped metal and machine shop ensures unmatched precision and versatility, supporting projects from prototyping to full-scale production. Capabilities include:
- Amada Laser: Precision laser cutting for intricate designs and tight tolerances.
- Flow Water Jet: Advanced waterjet cutting for versatile material applications.
- Amada Press Brakes (x2): Superior bending capabilities for custom parts.
- Machining Centers and Lathes: High-precision CNC machining for complex components.
- Mig, Tig, Stick, and Spot Welding: Expert welding for robust and reliable fabrication.
- Pem Setting: Secure and durable fastener installation.
3D Printing and Masking
Innovative 3D printing and custom masking services streamline production and ensure accuracy:
3D Printing:
- 2 Bambu Lab-X1 Carbon FDM Printers for rapid prototyping and part production.
- 3 Form Labs SLA Printers for high-resolution prints.
Automated Systems:
- Form Labs Wash Station for efficient post-processing.
- UV Cure System for precise curing of printed parts.
Custom Masking:
- Trotec 60-Watt Laser for precision masking tape cutting.
- Vinyl Plotter for custom masking solutions.
Metalizing
Mueller Coatings’s state-of-the-art vacuum metalizing systems deliver advanced finishes for various applications:
- 12 Filament-Fired Thermal Evaporation Metalizers for high-volume, consistent results.
- Continuous Feed Ceramic Boat System for streamlined production.
- Mustang Vacuum Colt 48 Sputtering System for durable metallic coatings.
- Vergason Technologies PS300 Sputtering System for precision applications.
Painting
Our painting capabilities provide superior aesthetic and functional results:
- Manual Spray Booths (x2) for detailed, hands-on finishing.
- Automated Robotic Paint Cells (x3) for precise, high-volume applications.
- Chain-On-Edge Paint Lines (x2):
-Integrated ionized blow-off, flame treating, and corona treating.
-Equipped with Fanuc Paint
-Mate Robotic HVLP Spraying, convection and IR heat curing, and UV cure systems. - Automated load/unload systems for efficiency.
- Batch Ovens (x7): Cure temperatures ranging from 100°F to 900°F.
- Acetone Mask Washing and Solvent Recovery Systems: Environmentally responsible operations.
Pretreatment
Proper surface preparation ensures long-lasting, high-quality results:
- Nordson Plasma Etch Systems (x2) for advanced surface activation.
- Flame and Corona Treating for superior adhesion.
- Ultrasonic Cleaning and Degreasing for contaminant-free surfaces.
- Media Blast Systems (x2) for precise surface texturing.
- Burn-Off Oven and Chemical Stripping: Paint and metalizing removal with environmental care.
Industry-Specific Solutions
Our coatings and finishes are designed to meet the demanding requirements of aerospace, medical, defense, automotive, and consumer goods industries. Whether it’s precision tolerances, durability, or aesthetics, Mueller delivers tailored solutions backed by decades of experience.
Let’s Transform Your Vision into Reality
Join the ranks of industry leaders who rely on Mueller Coatings for their coating needs. Whether you’re developing a groundbreaking prototype or scaling up production, our team is here to help. Contact us today to request a custom coating sample and experience the Mueller difference.