Aerospace & Defense Coating Solutions Industry

Aerospace & Defense Coating Solutions Industry

Engineered Protection for Mission-Critical Performance

Mueller Coatings delivers precision-engineered spray and vacuum-applied coatings designed to meet the extreme performance demands of aerospace and defense environments. Our advanced coatings protect sensitive components from EMI/RFI interference, corrosion, abrasion, and thermal degradation—without compromising weight, compliance, or production timelines.

Whether it's a flight-ready assembly, sensor housing, satellite and antenna component, or electronic enclosures, our coatings are trusted by Tier 1 contractors and OEMs to perform in the most demanding operational conditions.

Our coating technologies are used in applications across fixed-wing aircraft, unmanned aerial vehicles (UAVs), satellites, radar systems, avionics, and defense electronics. We specialize in scalable coating solutions that meet the most rigorous technical specifications and industry standards.

Functional & Protective Coatings for Harsh Environments

Our aerospace and defense coating solutions include:

  • EMI/RFI Shielding Coatings ”“ Conductive vacuum metalizing or spray-applied coatings designed to block electromagnetic interference and meet military/aviation shielding requirements
  • Thermal Barrier Coatings ”“ Spray-applied solutions to protect substrates from high heat environments.

  • Vapor Barrier Coatings ”“ Prevent moisture and gas penetration in sensitive systems.

  • Corrosion-Resistant Finishes ”“ Durable Cerakote coatings formulated for erosion and chemical resistance.

  • Reflective & Radar-Resistant Coatings ”“ Tailored to optical, radar, or stealth specifications.

  • Cerakote, PEEK, PTFE, and Epoxy Coatings ”“ For applications requiring wear resistance, chemical durability, or conformal protection.

Our coatings are applied using advanced HVLP spray systems, robotic paint cells, and manual techniques tailored for complex geometries. Mueller's vacuum metalizing capabilities allow for multilayer conductive systems that are both lightweight and high-performing.

Aerospace & Defense Coating Solutions

Certified Processes, Proven Results

Mueller is an AS9100D, ISO 9001, and ITAR-registered facility with a strong track record supporting high-spec aerospace and defense programs. We provide:

  • 1

    Full process documentation and traceability

  • 2

    In-house tooling and custom fixturing

  • 3

    Tight-tolerance masking for complex geometries

  • 4

    Support for both prototyping and high-volume production

We work closely with engineering teams and procurement leads to ensure coatings align with material compatibility, MIL-SPEC requirements, and long-term environmental durability.

Why Choose Mueller Coatings for Aerospace & Defense?

With 70 years of experience in high-performance coatings, Mueller offers:

  • Turnkey solutions for EMI shielding, thermal barriers, and corrosion protection
  • Extensive material and coating compatibility knowledge
  • Fast lead times with small- or high-volume scalability
  • Industry-leading customer service and technical support

Coating Solutions

Mueller Coatings offers customized coatings tailored to meet the particular needs of the aerospace sector. Our PVD (Physical Vapor Deposition) and functional coatings are engineered to deliver outstanding protection against wear, corrosion, and extreme temperatures.

Ready to Talk?

If you’re specifying coatings for a new defense system, upgrading legacy components, or evaluating EMI shielding options for a next-gen platform, our team is here to support your mission.

Contact us to discuss your program or request a technical capabilities packet.

Your certified, trusted partner for functional and decorative coatings.